Research and Development

Development Road Map of Opal Corp Sangan Co.

Iron ore, concentrate and pellets as the raw materials of the steel industry have a current production status of 60, 44 and 32 million tons per year for the whole country, with the required amount according to the 1404 horizons of 168, 86 and 80 million tons In the year. Accordingly, in order to compensate for a large part of this difference in production and demand, the country's largest iron ore, concentrate, and pellet production plan was on the agenda of Sangan mines.
Six investors are implementing the largest iron ore production, concentrate and iron ore pellets in Sangan region. In this plan, about 40 million tons of iron ore were extracted annually, after the production of 5 million tons of iron ore grading, the feed of concentrate factories with a capacity of 20 million tons, and eventually producing 20 million tons of pellets while adding value to prevent raw materials Sales and the establishment of sustainable development, the steel production chain will be completed. This scale of production is unmatched in a complex in the world.
Sangan Iron Ore Mining Project, Industrial Opal Parsian Sangan Mineral Industry Co., Sangan Steel Mining Co., National Mineral and Industrial Development Company, Khorasan steel and steel production company and Kaveh steel company are the most important investors in this region.

At present, the Industrial and Mineral Complex of Opal Parsian Sangan is operating a unit of production of concentrate with a capacity of 6.2 million tons per year, and on the other hand, the construction of a mill factory with a capacity of 5 million tons per year has been completed and imported The stage was produced.
It is worth noting that the initial studies, design and operation of land leveling have been completed by the construction of a unit of iron ore concentrate with a capacity of 4.2 million tons per year. The company with initial investment, about 40,000 billion rials, has been started by shareholders, with the shareholder combination as follows:
 
Capital Shareholder's Percentage Shareholder
 15.5 billion rials 40%  IMIDRO
 24.5 billion rials 60%  Parsian Investment Co

Production lines and development plans of the industrial and mining company Opal Parsian Sangan

  • Primary crusher with a capacity of 5 million tons per year
  • Iron ore mechanized harvesting
  • The concentrate factory is 6.2 million tons per year
  • Container Container Unit
  • Construction of a pelletizing plant with a capacity of 5 million tons per year
  • Construction of an optimization plan and an increase in the capacity of the concentrate plant of 6.2 to 3 million tons per year
  • The construction of a mechanized crane with a capacity of 500 thousand tons per year
  • Construction of the measuring station and pressure relief stations and the internal gas distribution network
  • Construction of pellet pellet repair
  • Construction of integrated water transfer system and construction of water system
  • Construction of a drainage mechanized drainage plan and a storage of 50 cubic meters per hour water at a concentrate plant of 2.6
  • The construction of a mechanized loader for pellets with a capacity of 5 million tons per year
  • The construction of a truckload of pellet trucks with a capacity of 3 million tons per year
  • The construction of a central laboratory for iron ore, concentrate and pellets
  • ICT MASTER PLAN (Integrated Telecommunications Plan)
  • Construction of surface water collection plan
  • Construction of a drainage mechanized drainage plan and drying it from concentrate waste 6.2 and 2.4
  • The development plan is 132 to 50 to 100 megawatts
  • Construction of a concentrate plant with a capacity of 4.2 million tons per year

Pellet mill with capacity of 5 million tons per year

The 5 million tons of pelletizing project in Sangan has been registered in significant quantities in the world and in the country in terms of quality and quantity (using technical knowledge and domestic production capacity), including:
  • 1-Execution of fireproof work with a weight of 2750 tons:
  • According to past experiences, the record has been at least 9 months in different countries. This activity was completed under the supervision of the refractory representative and final approval for the last four months in accordance with the minimum thaw and quality.
  • 2-process parts ducts:
  • The total design and purchasing time, construction and installation in place of 1666 tones were completed, with interactions and a plethora of project implementation activities within 6 months of desirable quality.
  • 3-Electrical section:
  • This sector of industrial projects was designed and commissioned by the world's largest contractors such as ABB-SIEMENS-GE. Due to the presence of Iranian engineers and Iranian knowledge and confidence in Iranian knowledge, this section was completely finished from conceptual design to the hands of powerful industrial Iranian manufacturers in about 6 months. Number of main electric equipment: 27 transducers, panel 460 pcs, cable 580 km, connection 50.000 pcs
  • 4-control system:
  • Due to the existing capabilities in the country and the trust in the native technical knowledge by the team of employers, this part of the work was assigned to the domestic contractor, unlike other projects of the country. The design, construction, installation and commissioning of this part of the work at a time of about 7.5 months is a new record in management of the time of transfer of technical knowledge and desirable quality in the world. It should be noted that at the time of commissioning, this set of work has been faced with minimal bugs.

The project has been completed and underway

  • Completion and operation of the 5 million ton pelletizing plan with the registration of national and international records
  • Completion and commissioning of the central laboratory laboratory equipment
  • Completion and launch of a 5 million tons / year railroad mechanized loading house plan
  • Completion and operation of the landscaping plan for pelletizing unit
  • Completion and operation of the surface water plan of the pelletizing unit
  • Completion and operation of the roadside plan to the pelletizing unit
  • Completion and operation of the unit of mechanized accumulation and processing unit (Stacker Vercellimer) with a capacity of 500 thousand tons of produced pellets
  • Completion and operation of the design of the water pipelines from Imidro reservoirs to the concentrate and concentrate factories with a length of 5.5 millimeters
  • Completion and operation of the construction of the unit laboratory unit
  • Construction and completion of the building building unit
  • Start of operation of the plan to construct a truck loading unit with a capacity of 3.5 million tons
  • Launching a road construction project and landing for a truck loader
  • Completing and digging the gas metering station
  • Completion and retrieval of domestic gas pressure relief stations
  • Completion of the 25-kilometer gas network of the complex
  • Planning and development of the 132 post for the pelletizing plant
  • Completion of firefighting staff, emergency department and the use of specialist doctors
  • Completion and retrieval of the plant's capacity expansion plan of 6.2 and the installation of the Fourth Filter Filter
  • Completion and recycling of drainage water back to factory cycle of 6.2 available (return water)
  • Preparation and formulation of regulations, guidelines and procedures of the company
  • Transmission of the operating license of the plant concentrate 6.2 million tons and the license and the license of the plant's operation of 5 million tons of pellets and the establishment of the license
  • Interaction with the Khaf Environment and Development of a Comprehensive Program for the Elimination of Environmental Issues
  • Development of Telecommunication Infrastructure Implementation Program
  • Establishment of a factory maintenance plan to maximize production and reduce stops
Environmental issues
  • Creating green space According to the Fourth Development Plan, 25% of the plant space should be allocated to the green area, which the company has announced.
  • Prior to reducing environmental pollution, the company has installed a back-up filter according to the standards of the day it is in operation.
  • The company has started to install a filter press in order to reduce water consumption, as well as running a water reclamation program that reduces the use of water by at least 35%.
  • Establishment of a human-purification plant whose documentation is to tender for identification of the contractor that is completed and operational by the end of the year.
  • The company has managed waste management in accordance with the Fourth Development Planning Act, which is reported quarterly to the relevant organ.
  • Presently, this company has been introduced as the leading company in terms of safety and health in Khorasan Razavi province.

Design and implementation of development programs such as ICT MASTER PLAN and ERP Organizational:

Today, information is recognized as a strategic resource, such as other organizational resources such as manpower, equipment, technology, and financial resources, and is an important factor in organizational decision making. One of the most common problems in developing and developing companies in the country is the lack of attention to the organization of data simultaneously with the development of physical and hardware and the development of organizational and administrative systems. In practice, as the systems of administrative and spread more data in the organization of production that define and establish the appropriate organization for their hard work and organizations because of difficulties in the making, of great importance to it do not. On the other hand, ICT has significantly influenced the way in which information is organized and accessed. Although the technology has many advantages, such as the possibility of various processes, the speed and accuracy of access and information exchange, but due to the increasing rate of innovation and the provision of new methods and equipment, has led to short-term and cross-sectional decisions, costs In the strategic planning process, three questions must be answered:
  • What is the current status of providing IT-related services?
  • How should these services be?
  • What is the best way to move to the optimal position?
By providing mission, vision, goals and strategies for developing information technology, this program will provide the convergence of related activities in the organization and will be provided with the views and views of the managers of the organization.
 The IT elements that are the subject of strategic IT planning are:
  • Infrastructure includes hardware, communication and Internet, and basic software.
  • Information systems include applications and related information.
  • Manpower includes things such as training and skills.
  • IT management includes organizing, strategies and procedures.
Since the strategic information technology program needs to be aligned with the company's strategic business plan, the role of information technology should be determined, the development and approval of a business strategy, mission, vision, core values ​​and long-term goals of the company it seems necessary.

Comprehensive ICT Plan

General:
The purpose of the ICT-MP is to provide a roadmap for the company's future development in the field of ICT. This program will consist of a portfolio of various projects, projects / activities that will be developed in related areas and from different perspectives. In the formulation of a comprehensive plan - as its name suggests-is not emphasis on detail, but with a broad view from top to bottom, the organization's needs for ICT for a given time period will be identified and detailed planning will be provided to achieve this.
As a rule, ICT-MPs are routinely reviewed and reprogrammed in deployed organizations every three to five years. However, if there are significant changes at the organization level, or business conditions, or specific conditions, such as startup conditions, it can be reviewed and changed over time.
Once the ICT-MP has been prepared and approved by the decision makers, the program will be used as the basis for the information technology executive activities and will be provided to the contractor as the main component of the tender documents. As mentioned, the details of these activities are not within the scope of the ICT-MP, and in this section it will be limited to providing the Specification Block Diagram and Data Sheet.
Regarding the above and the current conditions of the Opal Corp Sangan Company, there were necessary studies regarding the company's existing circumstances, which indicates the organization's serious needs in the field of hardware and software. Accordingly, the first edition of the ICT-MP will focus on two parts of Telecom Systems and the Application System.

Telecom systems
These systems provide a set of IT tools and infrastructures that are needed to conduct and facilitate company activities. The following illustrates the exponential structure of the ICT-MP and provides a brief explanation for each of the systems:
 
It should be noted that each of the above systems is an independent project, and the Development and Technology Unit, along with the Technical Committee of the Comprehensive ICT Program, should stand before the implementation and implementation of these sections separately for each of the following Specification, Block Diagram And prepare a separate Data Sheet and execute tasks in accordance with these guidelines to make purchases and execution of projects.

Functional systems
These systems include all the software applications required by the company in different areas. The use of these systems requires the following steps:
  • Formation of organization vision
  • Evaluation of organization information systems
  • Assessing the organization's current structure and processes
  • Analyzing the Impact of Information Technology on Organizations
  • Architectural organization processes
  • Compilation of Information Systems Architecture
  • Compilation of technological architecture
  • Developing a Planner
  • Request for proposal
  • Tender and contractor selection
  • Installation, installation and deployment of systems

Water supply plans with regard to available facilities and resources

Power supply
Power supply for a specific and large load (at a rate of several hundred megawatts) is generally possible in two ways: the construction of a power plant or the provision of electricity through a global network. Obviously, in cases where technical specifications and load studies on a nationwide network are available on demand, this option is more economical than the construction of a dedicated power plant.
Therefore, due to the capacity of the national network and the power required by the Sangan site, the construction of the power plant is discontinued and the option of using the national network is suitable for electricity supply.

Water supply
The study on water supply to the Industrial and Mineral Market of the Parsian Sangan Opal shows that providing a significant amount of predicted water to the horizon of the project is not possible due to the existing conditions in the area and due to the high risk in the region, Sustainability is also not justified. Therefore, it is appropriate to provide water from water resources and different designs to the horizon of the plan. These resources include:
  • Purchase and transfer of water from dams and reservoirs of surface water available, including Dam and Hail Dam
  • Purchasing a number of wells and changing the use of these wells for industrial use
  • Construction of reservoirs and development of exploitation of surface water resources
  • Developing the exploitation of salt and saline waters in eastern and southeastern parts of the study area and desalting water at the standard level required for industrial use
  • New well drilling in parts of the Alluvial Aquifer Zone and transferring it for industrial use

Approaches and measures necessary to reduce consumption of water and electricity in the production process

Reduce water consumption
Measures and approaches to reduce water consumption in the process of producing industrial and mineral projects of Sangan city are as follows, which can be used in most of the water consumption, and by optimizing the use and consumption of water, a part of the water Needed for the production process.
  • Apply the proper operation management of wells available
  • Increased efficiency and water management
  • Recycling water and wastewater according to the following approaches
    • Run Tailings Dewatering Project 2.4 to drain the concentrate
    • Temporary dewatering site (in accordance with the Minko methodology) at Tavall Dam site to restore about 20% of the waste water of the project, 2.6 until Tailings Dewatering Project 2.4
    • Implementation of human wastewater treatment plant for treatment of wastewater and the return of clean water to the process of production or green space of the site.
  • Reduce casualties by reviewing and modifying the production process and preventing water overflow at production stages
 
Reduce power consumption
The approaches and measures necessary to reduce electricity consumption in the production process of industrial and mineral projects of Sangan is as follows:
  • Study and review of the performance of equipment for the production line of concentrate and pellet
  • Periodic visits to the equipment and installations of the production line and, if necessary, to modify them
  • Replacing the equipment and installations of the production line with new equipment and low energy consumption